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Thread: S-Caliper Restoration Step by Step

  1. #11
    Relaxed Rich Lambert's Avatar
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    Jun 2007
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    Lake Stevens, WA
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    600
    Holy moley...nice work!
    Rich
    1966 911 #303872
    ES#1197
    RG#478

  2. #12
    Luft gekuhlt Bummler's Avatar
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    May 2005
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    The Valley...
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    Rebuilt my calipers back in the late 80's. Today I use the old pistons as paperweights on my desk.

    Well done...
    Stefan Josef Koch
    RGruppe #194/SRegistry #1063
    1969 Porsche 911E, Light Ivory (38 years and counting)
    2015 Porsche Cayman S
    2012 BMW R1200GS, 1973 BMW R75/5


    "An intelligent man is sometimes forced to be drunk to spend time with his fools." -E. Hemingway

  3. #13
    Very nice job !!!
    I rebuild some with new original chromed pistons
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    #rennfrog

  4. #14
    Senior Member Neunelfer's Avatar
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    Dec 2002
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    Sandy, Utah
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    1,511
    Thanks Guys!

    Very nice Oliver. Those are the later Dichromate finished calipers. (I'm looking for a set... anyone want to swap an early set for a late set?)

    It looks as though some of the finish may have been bead blasted off or is wearing off. Make sure you get some protection on them.

    S-Caliper Tip #1: Vaseline. Protect them annually or bi-annually by rubbing a coat of Vaseline into them. No? Read the factory manual with regard to the maintenance of anodized Fuchs wheels. Anodizing leaves the surface porous. Petroleum Jelly fills those voids and further protects the caliper.

    S-Caliper Tip #2 (for anyone with the stock plated pistons):

    Change your fluid regularly "regardless" (driven, not driven). A brake system is an open system. Your brake fluid can and will come into contact with the earths atmosphere via your reservoir. In doing so, the hydroscopic nature of the fluid will pull water into the system. This tends to gather around the seals and your pistons will end up looking like the ones in picture #3 in post #2.

    This is really a given for any and all of our calipers. These are high performance cars and should be maintained properly. Change your fluid annually. We've torn apart 100's of calipers and SERIOUSLY; you would not believe the difference regular fluid changes make on the calipers. Night and Day.
    Eric - Sandy, Utah
    71 911
    914-6/GT
    914-6/ORV
    87 944 Spec 1
    Porsche Truck
    62 Beetle
    80 VW “Caddy” Pickup
    72 R75/5 Toaster Tank
    PMB Performance
    We'll Make Your Calipers New Again
    Love Us On Facebook

  5. #15
    [QUOTE=Neunelfer]Thanks Guys!

    Very nice Oliver. Those are the later Dichromate finished calipers. (I'm looking for a set... anyone want to swap an early set for a late set?)

    Thanks,why not !!!
    #rennfrog

  6. #16
    Senior Member
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    Feb 2003
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    Los Angeles
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    Another excellent tutorial. I rebuilt my calipers a long time ago and they did not come out as pretty as yours.

    Thanks for sharing.
    Bert Jayasekera
    1970 911T - Tangerine Orange
    Early 911S Registry #494
    R Gruppe #167

  7. #17
    You took them apart

    You can't do that every early Porsche repair shop
    nice job
    Early 911S Registry #750
    1970 911E - The Good Stuff
    2001 Toyota Landcruiser

  8. #18
    Senior Member Neunelfer's Avatar
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    Dec 2002
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    Shhhhhhhhhhh... don't tell Moorespeed

    Thanks!

    One more thing Gang,

    I have a saying "There's no such thing as a cheap or bragain set of S-Calipers" I get a lot of calls asking what the calipers are worth or, if they should buy a set fo $XXX dollars and that's my patent reply.

    Let's say you find a set for $300 bucks. You will almost "always" need new pistons. Add it up:

    Calipers - $300.00 plus shipping
    Pistons - $215.00 plus shipping
    Finish Restoration - $399.00 plus shipping
    Compensating Lines $140.00 plus shipping
    Total - $1,054.00 plus shipping

    Now you can knock some money off if your refinish them yourself but add in rebuild kits, custom o-rings. de-anodizing, polishing and reanodizing.

    They are some of the coolest calipers on the planet but... not cheap.

    E.
    Eric - Sandy, Utah
    71 911
    914-6/GT
    914-6/ORV
    87 944 Spec 1
    Porsche Truck
    62 Beetle
    80 VW “Caddy” Pickup
    72 R75/5 Toaster Tank
    PMB Performance
    We'll Make Your Calipers New Again
    Love Us On Facebook

  9. #19
    O.K. It's time I get in on the fun. Who want's to pay for this junk?

    Tom
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    Early S Registry #235
    rgruppe #111

  10. #20
    Senior Member
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    Dec 2006
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    Las Cruces, New Mexico
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    Another fine job and tutorial Eric. I knew I had hit the jackpot when I received the 67S set I sent you for refurb a few months prior. I have a pair of latter dichromate, PM me. Mark S.
    Early 911S member #166

    I have no problem with the theory that all men are created equal.
    But after that moment you are on your own and nobody owes you a damn thing.

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