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Thread: Any advice on installing SSI exchangers

  1. #1
    Physics Guy oscillon's Avatar
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    Any advice on installing SSI exchangers

    Hey All,

    I'm nearly ready to install some new (to me) SSI heat exchangers on my '66. I was wondering if there is anything I should do to prep surfaces, or if there is any special goop to seal the system up better & etc.

    Thanks for the forthcoming insights.

    Dan
    ______________________________________________
    Dan B.
    1966 911 black/red
    1966 912 slate grey
    1996 993 black/tan

  2. #2
    Change all the studs while you are at it.

    Use new copper gaskets with copper antiseize

    Use Copper-plated M8 x 1.25 SW12 nuts. That is 12mm across the flats

    Use an M12 swivel socket. Not a swivel adaptor on a 12mm socket, that's too long. You want the actual socket with a swivel built into it, with a 12" 3/8 ratchet extension to tighten them down. Not an impact socket, that's too fat.

    Don't forget the special SSI wrench, this is necessary to get at a couple of the nuts.

    You should also use barrel nuts, you will need the long M8 hex driver. Make absolutely certain the stud height is correct or you will end up stripping the internal wrenching feature of the barrel nut. You want the nut to achieve preload before you run out of depth in the internal hex.

    Other than that, use the blue wrench to remove all old hardware. Replacing broken studs is a giant pain, even with the engine out.
    1966 911 #304065 Irischgruen

  3. #3
    Senior Member
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    Dan, what a coincidence, I just finished installing a SSI system on a SWB also. It sounds like you already got the old ones off and ready to put the new ones on? As John mentioned in the post above, SSI wrench and copper paste will make your life much easier. You are welcome to my SSI wrench if you need one. Andy
    Andy (VA).

  4. #4
    Physics Guy oscillon's Avatar
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    Andy,

    That's exactly right. I am nearly ready to put the new set on (old ones are off). Borrowing your tool would be fantastic as my set didn't come with one. Is there a time this weekend that I might be able to meet up with you to borrow the tool?

    I'll also send a PM of this...

    Dan
    ______________________________________________
    Dan B.
    1966 911 black/red
    1966 912 slate grey
    1996 993 black/tan

  5. #5
    Senior Member
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    before & after..

    www.magnuswalker911.com
    Attached Images Attached Images     

  6. #6
    Physics Guy oscillon's Avatar
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    Quote Originally Posted by magnus walker View Post
    before & after..

    www.magnuswalker911.com
    As always, it looks like a finely polished jewel, top and bottom...
    ______________________________________________
    Dan B.
    1966 911 black/red
    1966 912 slate grey
    1996 993 black/tan

  7. #7
    Physics Guy oscillon's Avatar
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    Quote Originally Posted by 304065 View Post
    Change all the studs while you are at it.

    Use new copper gaskets with copper antiseize

    Use Copper-plated M8 x 1.25 SW12 nuts. That is 12mm across the flats

    Use an M12 swivel socket. Not a swivel adaptor on a 12mm socket, that's too long. You want the actual socket with a swivel built into it, with a 12" 3/8 ratchet extension to tighten them down. Not an impact socket, that's too fat.

    Don't forget the special SSI wrench, this is necessary to get at a couple of the nuts.

    You should also use barrel nuts, you will need the long M8 hex driver. Make absolutely certain the stud height is correct or you will end up stripping the internal wrenching feature of the barrel nut. You want the nut to achieve preload before you run out of depth in the internal hex.

    Other than that, use the blue wrench to remove all old hardware. Replacing broken studs is a giant pain, even with the engine out.

    Thanks! that is great advice.
    ______________________________________________
    Dan B.
    1966 911 black/red
    1966 912 slate grey
    1996 993 black/tan

  8. #8
    Magnus, excellent as usual.

    Now take it to 11 my friend.

    1966 911 #304065 Irischgruen

  9. #9
    Oh my,

    John does that photo show SSI jet hot coated to a light grey??
    Bob
    Early S Reg #370

  10. #10
    Senior Member Haasman's Avatar
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    What is the special wrench? I am not familiar with it?

    Second, is jet hot coating generally frowned up? Certainly looks clean and much better than the brown/grayed heated pieces I am familiar with.

    Haasman

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