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Thread: Cleaning electrical connections

  1. #1
    David Sperow Davz912/911's Avatar
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    Sep 2006
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    South San Francisco
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    Cleaning electrical connections

    So the last couple times I've driven my car its been spitting and sputtering, tach would jump
    around during these "episodes" and gauges would fluctuate. I new I was having voltage issues.
    So last night I spent a couple hours cleaning electrical connections, starting at the battery and working
    my way back to the engine compartment. Found dirty grounds, loose fuse screw downs etc.
    Car runs MUCH better now. My question to you all...how often do you go in and clean your connections?
    I also found my battery ground stud is in bad shape, I only have about five threads left at the end of the stud.
    are these replaceable? or are they part of the body?
    911S registry #1103
    R-Gruppe #513
    1967 912 converted to 2.2
    Period Dune Buggy


    Some drive Porsches' to be seen.....
    I prefer it when nobodys looking.

  2. #2
    The ground stud is brazed onto the chassis at the Factory.
    1966 911 #304065 Irischgruen

  3. #3
    Senior Member
    Join Date
    Apr 2012
    Location
    Simi Valley Ca
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    501
    Heard once that dipping the spade connectors in a mixture of vinegar and salt would clean them up, but haven't tried it. Anyone heard of this?
    Bob B

  4. #4
    I use Ye Olde Warren Hall method - diluted photography acetic acid - forget the ratio but not too important - stronger than vinegar from the grocery but not too dangerous

    then wash and spray with Caig's DeOxit

    for on the car studs, I soak a cotton ball or paper towel and put plastic wrap over it with a string to hold it overnight - if green the next day, repeat

    a brass brush works well to help also

    dunno re salt...

  5. #5
    where are the major grounds to clean, other than at the batteries? what specific grounds might cause the tach to bounce?

    thanks
    73 911S Targa

  6. #6
    Porsche's engineers took care to locate the grounds in very hard to find, out of the way places.

    From the LH side of the trunk, bend over the gas flap with a good flashlight and look into the dank inner recesses under the gauges, way up behind the fuel filler, towards the LH corner. Use your magic staff to blow away the fairy dust collected there and you may be able to discern, as if through a glass darkly, a ground stud.

  7. #7
    member #1515
    Join Date
    Mar 2009
    Location
    San Antonio, Texas
    Posts
    4,261
    Usually a bouncing tach is either bad points or the spade connector at the distributor.
    After cleaning grounds use a little vaseline on them to keep water off, after spraying with WD40.
    David

    '73 S Targa #0830 2.7 MFI rebuilt to RS specs

  8. #8
    I like this source http://www.goodspeedmotoring.com/ele...ardware-tools/ for copper ends design for a 'W' crimp and the additional insulation crimp just like the original German stuff.
    Tucson AZ.

  9. #9
    don't those require a special crimper tool? (i.e. not something at the local hardware store?)

  10. #10
    Quote Originally Posted by 37yrold911 View Post
    don't those require a special crimper tool? (i.e. not something at the local hardware store?)
    Yes, that co. also sells the tool, not cheap but really nice.
    Tucson AZ.

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