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Thread: Has anyone tried thermal sprayed zinc process on ungalvanized bodies?

  1. #1
    Senior Member StephenAcworth's Avatar
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    Has anyone tried thermal sprayed zinc process on ungalvanized bodies?

    Has anyone tried the thermal sprayed zinc process to provide anti-corrosion? A friend of mine is building a (non-Porsche) rally car and has had this process done to the underbody... apparently the process came from the shipbuilding industry and is highly effective.

    Here is a link to a video of the process:

    https://www.youtube.com/watch?v=-MotaWcD6ks

    https://www.facebook.com/chevettehsr...8330434658153/

    https://www.youtube.com/watch?v=JOx_HOwzz3E

    https://www.youtube.com/watch?v=xig7puE2j80

    Thanks in advance for your comments...

    Stephen
    1966 911 Coupe - Slate Grey - 304598 - still in restoration!

    Member #1616

  2. #2
    Senior Member uai's Avatar
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    Yes that works, I've used it on body parts and the same process but with aluminium instead of zinc for exhaust manifolds.
    I won't ever use it again for visible surfaces it leaves a rough to horrible (depending how good the job was done) surface that will only be good for underbody areas. I used it also for undersides of Doors and it was a pain sanding it down to a semi coarse surface. Primer has to work with zinc, I remember that back then you first had to wash down with Ammominak then use a special primer followed by epoxy.
    Cheers
    Uli

  3. #3
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    Sorry for the hijack.
    May I ask why you use aluminium instead of zinc on exausts?
    Has the aluminium any advantage over zinc on manifolds?

  4. #4
    Senior Member uai's Avatar
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    The guys who did the work take aluminium for Manifolds as it is better for Parts that get hot.

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